To Add Base
A base for current solid is necessary to finish electrode design. Use the commands as follows:
  1. Click Electrode  Image Base to create a base group. The Base dialog box opens.
  2. SMARTElectrode adds a base using options DEFAULT_SUPPLIER and DEFAULT_TYPE if no base is attached to the electrode.
  3. Adjust values for base position:
    • Enter Position X, Y, Z of base.
    • Enter Rotation A, B, C of base.
  4. Select different Blank Type if necessary.
  5. Select different Blank Size if necessary.
    SMARTElectrode looks for a suitable blank size in the list of available instances automatically.
  6. ImageUnlock blank dimensions to adjust values:
    • Enter Blank A_Base to set X-size of blank.
    • Enter Blank B_Base to set Y-size of blank.
    • Enter Length to set blank height.
    • Enter D1 to set Z-offset from blank FREE_FACE to workpiece solid.
    • Enter Blank D2 to set base height.
    • Enter D3 to set Z-offset from electrode top to blank length.
  7. Detailing Chamfer 1
    • Set/unset Chamfer 1 to resume or suppress chamfer 1 (-X/-Y direction).
    • Enter Value of chamfer 1.
  8. Detailing Chamfer 2
    • Set/unset Chamfer 2 to resume or suppress chamfer 2 (-X/+Y direction).
    • Enter Value of chamfer 2.
  9. Detailing Frame
    • Set/unset Frame to resume or suppress frame feature.
    • Enter Frame height.
    • Enter Frame width.
  10. Select positions of Origins:
    • Electrode Origin
    • CAM Origin
  11. Switch to 2nd tab Details to define:
    • Technology
    • Open Burn-Area to calculate effective burnarea
      • ImageFast Calculation to calculate effective burn-area by electrode contour only
      • ImageExact Calculation to calculate effective burn-area with comparison to workpieces
       Note
      Fast calculation will be automatically executed if no effective burn-area value available (=0) so far. Fast calculation will be good enough for most electrodes with only one shape as it uses all surfaces below FREE FACE.Image
      It’s results are limited if additional features — especially supporting geometry are added:
      Image
      Also a combination of shapes machining in different positions is not suitable for fast calculation. First shape in position 1:
      Image
      Second shape in position 2:
      Image
    • Undersize
    • Electrode Holder
  12. Click OK.